Cover
FAO FISHERIES TECHNICAL PAPER 334





Assurance of seafood quality




TABLE OF CONTENTS


by
H. H. Huss
Technological Laboratory
Ministry of Fisheries
Denmark

The designations employed and the presentation of material in this publication do not timply the expression of any opinion whatsoever on the part of the Food and Agriculture Organization of the United Nations concerning the legal status of any country, territory, city or area or of its authorities, or concerning the delimitation of its frontiers or boundaries

M-40
ISBN 92-5-103446-X

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior permission of the copyright owner. Applications for such permission, with a statement of the purpose and extent of the reproduction, should be addressed to the Director, Publications Division, Food and Agriculture Organization of the United Nations, Viale delle Terme di Caracalla, 00100 Rome, Italy.

Food and Agriculture Organization of the United Nations Rome, 1994 © FAO


PREPARATION OF THIS DOCUMENT

This document is the result of a series of lecture notes prepared by the author and utilized at different workshops and training activities organized by the FAO/DANIDA Project on Training on Fish Technology and Quality Control (GCP/INT/391/DEN) since 1986. Such activities, carried out in Africa, Asia, Latin America and the Caribbean provided an excellent opportunity to improve the text according to practical experience obtained in the field.

The author has also utilized part of the material presented as lecture notes at the Technological University, Lyngby, Denmark, at the Royal Veterinary and Agricultural University, Copenhagen, and at the Alborg University, Alborg, Denmark.

FAO has decided to publish it as an FAO Fisheries Technical Paper rather than as a project publication, to allow for a widespread diffusion in view of the worldwide relevance of the subject discussed.

The present document was originally prepared for use at courses on assurance of seafood quality conducted for trainees with a basic knowledge of food microbiology or biochemistry. However, for people with practical experience working on quality assurance in the fish industry the document provides the necessary background information and guidelines for their daily work.

Many people have provided constructive criticisms, useful suggestions and contributions, in particular Dr Susanne KnΦchel and Professor Mogens Jakobsen, both at the Royal Veterinary and Agricultural University, Copenhagen, who have contributed with section 6.1 and sections 5.2 and 6.2 respectively. The document was produced and edited by Mr H. Lupin (FAO/FIIU, Project Manager of GCP/INT/391/DEN).

The bibliographical references have been presented as submitted by the author.

Distribution

FAO Fisheries Department
FAO Regional Fisheries Officers
Selector HP
FAO fisheries field projects
Author
DANIDA
TechnologicalUniversity, Lyngby, Denmark
Royal Veterinary and Agricultural University, Copenhagen, Denmark
Alborg University, Alborg, Denmark

Huss, H. H
Assurance of seafood quality.
FAO Fisheries Technical Paper. No. 334. Rome, FAO. 1993. 169p.
ABSTRACT.
This document is primarily focused on the application of the Hazard Analysis Critical Control Point (HACCP) system to the fish industry. The document reviews in detail the potential hazards related to public health and spoilage related to fish and fish products, and discuss the utilization of HACCP in different type of fish industries. It contains a chapter making clear the limitations of classical fish inspection and quality control methods based solely on the analysis of final samples. A brief introduction about the relationship between the HACCP system and the ISO 9000 series is also included. The document is completed with chapters related to cleaning and sanitation and establishments for seafood processing, primarily seen from the HACCP point of view..

ACKNOWLEDGEMENTS
The author is indebted to a great number of colleagues, FAO/DANIDA workshop participants and students, who have given constructive criticism and useful comments of early drafts..
Particular thanks are due to Dr. Lone Gram, senior researcher, at the Technological Laboratory, Danish Ministry of Fisheries, which enthusiasm, untiring effort and affection to detail and quality of work has been a great stimulation and drive to complete this document..
Special thanks are given To Dr. Susanne KnΦchel, senior researcher and Professor Mogens Jakobsen, both at the Royal Veterinary and Agricultural University, Copenhagen. Their contribution of sections within their special expertise is greatly appreciated..
Mr. Karim Ben Embarek and Ms. Bettina Spanggaard, both Ph.D. students, have been both helpful in reading proofs of manuscripts and preparing index. Finally special recognition is given to Maria Henk and Inge Andersen of the Technological Laboratory, Danish Ministry of Fisheries, for skilful secretarial assistance in the preparation of the document..

FOREWORD

The Food and Agricultural Organization of the United Nations (FAO) has always recognized the need for quality assurance as an essential discipline to guarantee safe, wholesome and functional fisheries products.

No food production, processing, distribution company or organization can be self-sustained in the medium and long term unless the issues of quality, including the safety aspect, are properly recognized and addressed, and an appropriate quality system is put into operation in the processing establishment.

The practical limitations of classic methodologies of fish inspection and quality control, based on analysis of final samples, have been known for several years. This is why many Governments and the fishery industry in developed and developing countries have embarked on an important conceptual change of fish related regulations, including inspection, handling and processing, import-export and marketing.

The need for effective quality assurance systems is further underlined by the fact that global fish production has reached a plateau and that further increases in wild fish catches cannot be expected. Improved utilization of present harvest is therefore an important requisite for maintaining the contribution of fisheries to valuable food supplies.

This document is primarily focused on the Hazard Analysis Critical Control Point (HACCP) system which is at present recognized as the best system for assuring safety and sensory quality of food products. Additionally, the HACCP system is aimed at reducing the failure costs in the fishery industry, including the reduction of post-harvest losses.

The HACCP system is at the basis of the new regulations on fish inspection adopted by the European Economic Community (EEC), USA, Canada and a number of developing countries. Such new regulations are very often characterized as “HACCP-based systems”.

FAO attaches great importance to training, and since 1986 the Fish Utilization and Marketing Service through different projects, in particular the FAO/DANIDA Training Project on Fish Technology and Quality Control, has provided training on HACCP to more than 2 500 fish technologists in developing countries. As impressive as this may appear, a lot of work must still be done to cover the present needs of developing countries in this field. We hope that this publication will contribute to this need.

W. Krone
Assistant Director-General a. i.
(Fisheries Department)

Hyperlinks to non-FAO Internet sites do not imply any official endorsement of or responsibility for the opinions, ideas, data or products presented at these locations, or guarantee the validity of the information provided. The sole purpose of links to non-FAO sites is to indicate further information available on related topics.

TABLE OF CONTENTS

1. INTRODUCTION

2. STATISTICS ON SEAFOOD-BORNE DISEASES

3. QUALITY ASPECTS ASSOCIATED WITH SEAFOOD

3.1. PATHOGENIC BACTERIA

3.1.1. Indigenous bacteria (Group 1)

Clostridium botulinum

Epidemiology and risk assessment

Disease control

Vibrio sp.

Epidemiology and risk assessment

Disease control

Aeromonas sp.

Plesiomonas sp.

Listeria sp.

Epidemiology and risk assessment

Disease control

3.1.2. Non-indigenous bacteria (Group 2)

Salmonella sp.

Epidemiology and risk assessment

Shigella sp.

Epidemiology and risk assessment

Escherichia coli

Epidemiology and risk assessment

Control of Enterobacteriaceae

Staphylococcus aureus

Epidemiology and risk assessment

Disease control

3.2. VIRUS

Epidemiology and risk assessment

Disease control

3.3. BIOTOXINS

Tetrodotoxin

Ciguatera

Paralytical shellfish poisoning (PSP)

Diarrhetic shellfish poisoning (DSP)

Neurotoxic shellfish poisoning(NSP)

Amnesic shellfish poisoning (ASP)

Control of disease caused by biotoxins

3.4. BIOGENIC AMINES (HISTAMINE POISONING)

Control of disease caused by biogenic amines

3.5. PARASITES

Nematodes

Cestodes

Trematodes

Control of disease caused by parasites

3.6. CHEMICALS

3.7. SPOILAGE

Microbiological spoilage

Chemical spoilage (Oxidation)

Autolytic spoilage

Control of spoilage

4. TRADITIONAL MICROBIOLOGICAL QUALITY CONTROL

4.1. SAMPLING

4.2. MICROBIOLOGICAL TESTS

4.3. MICROBIOLOGICALCRITERIA

5. QUALITY ASSURANCE

5.1. THE HAZARD ANALYSIS CRITICAL CONTROL POINT (HACCP)-SYSTEM

5.1.1. The HACCP-concept

A. Identification of Potential Hazards

B. Determine the Critical Control Points (CCPs)

C. Establish criteria, target levels and tolerances for each CCP

D. Establish a monitoring system for each CCP

5.1.2 Introduction and application of the HACCP-system

Step 1. Commitment

Step 2. Assemble the HACCP-team and materials

Step 3. Initiation of program

Step 4. Process analysis

Step 5. Control procedures

Step 6. Monitoring procedures

Step 7. Training of staff

On-going programme

5.1.3 Use of the HACCP-concept in seafood processing

A. Molluscs

Controlling the environment of live molluscs

Temperature control

Factory hygiene and sanitation

B. Fish raw materials for further processing. Fresh and frozen raw fish and crustaceans

Control of hazards and the environment

Temperature control

Factory hygiene and sanitation

C. Lightly preserved fish products

D. Heat treated (pasteurized) fish and shellfish products

E. Heat processed (sterilized) fish products packed in sealed containers (canned fish)

5.1.4. Fish regulations, regulatory agencies and HACCP

5.1.5. Advantages and problems in the use of HACCP

5.2. APPLICATION OF THE ISO-9000 SERIES AND CERTIFICATION

5.2.1. Definition of ISO quality standards

5.2.2. Elements of the quality system

5.2.3 The documented quality system

5.2.4. Establishment and implementation of Quality System

5.2.5. Advantages and disadvantages experienced by ISO 9000 certified companies

6. CLEANING AND SANITATION IN SEAFOOD PROCESSING

6.1. WATER QUALITY IN PROCESSING AND CLEANING PROCEDURES

6.1.1. Definitions of drinking water quality

6.1.2. Effect of water treatment including disinfection on microbiological agents

Type of disinfectant

Type and state of microorganism

Water quality factors

6.1.3. Use of non-potable water in a plant

6.1.4. A water quality monitoring system

6.2. CLEANING AND DISINFECTION

6.2.1. Introduction

6.2.2. Preparatory work

6.2.3. Cleaning

Water

Cleaning agents

Cleaning systems

Control of cleaning

6.2.4. Disinfection

Disinfection by use of heat

Disinfection by use of chemical agents

Control of disinfection

7. ESTABLISHMENTS FOR SEAFOOD PROCESSING

7.1. PLANT LOCATION, PHYSICAL ENVIRONMENT AND INFRASTRUCTURE

7.2. BUILDINGS, CONSTRUCTION AND LAYOUT

7.3. UTENSILS AND EQUIPMENT

7.4 PROCESSING PROCEDURES

7.5. PERSONAL HYGIENE

7.6. APPLICATION OF THE HACCP-PRINCIPLE IN ASSESSMENT OF ESTABLISHMENTS

8. REFERENCES

9. INDEX